Quality

Manufacturing Process

1

Microalgae Cultivation

Controlled fermentation in closed photobioreactors:

  • Pharmaceutical-grade water source
  • Temperature: 25-28°C (±0.5°C)
  • pH monitoring: 7.0-7.5
  • Sterile environment (ISO Class 7)
  • No pesticides or herbicides
2

Harvesting & Extraction

Supercritical CO₂ extraction method:

  • Preserves omega-3 integrity
  • No chemical solvents
  • Temperature-controlled (<40°C)
  • Oxygen-free environment
3

Purification

Multi-stage refinement process:

  • Molecular distillation
  • Removes potential impurities
  • Concentrates EPA/DHA content
  • Maintains triglyceride form
4

Quality Testing

Comprehensive analysis before encapsulation:

  • Fatty acid profile verification
  • Heavy metal screening
  • Microbial testing
  • Oxidation markers (PV, AV, TOTOX)
5

Encapsulation

Pharmaceutical-grade soft gel production:

  • Plant-based capsule (carrageenan/starch)
  • Nitrogen flushing to prevent oxidation
  • Natural fruit flavoring
  • No artificial colors or preservatives
6

Final Verification

Third-party laboratory testing:

  • Potency verification
  • Stability testing
  • Dissolution rate analysis
  • Certificate of Analysis (COA) issued

Testing Standards

Test Parameter Standard Our Specification Method
DHA Content ≥100mg/serving ≥200mg/serving GC-FID
EPA Content ≥50mg/serving ≥100mg/serving GC-FID
Mercury (Hg) <0.1 ppm <0.01 ppm ICP-MS
Lead (Pb) <0.5 ppm <0.1 ppm ICP-MS
Cadmium (Cd) <0.5 ppm <0.1 ppm ICP-MS
Arsenic (As) <0.5 ppm <0.1 ppm ICP-MS
Peroxide Value <5 meq/kg <3 meq/kg AOCS Cd 8-53
Anisidine Value <20 <15 AOCS Cd 18-90
TOTOX Value <26 <20 Calculated
Total Plate Count <1000 CFU/g <100 CFU/g USP <2021>

Product Specifications

  • Omega-3 Form: Triglyceride (natural form, superior absorption)
  • DHA Concentration: ≥35% of total omega-3 content
  • Oxidation Protection: Mixed tocopherols (natural vitamin E)
  • Shelf Life: 24 months from manufacture date
  • Storage: Room temperature (15-25°C), away from direct sunlight
  • Capsule Material: Plant-based (carrageenan), suitable for vegetarians

Certifications & Compliance

FDA Registered Facility

Manufactured in FDA-registered facility following Current Good Manufacturing Practices (cGMP).

Third-Party Tested

Every batch tested by independent ISO 17025 accredited laboratories for purity and potency.

Non-GMO Verified

Microalgae strains are non-genetically modified, verified through molecular testing.

Vegan Certified

100% plant-based ingredients, suitable for vegetarian and vegan diets.

Allergen-Free

Free from fish, shellfish, dairy, soy, gluten, and tree nuts. Tested for cross-contamination.

Sustainable Sourcing

Microalgae cultivation certified by independent sustainability auditors.

Transparency Commitment

We provide Certificates of Analysis (COA) for each production batch upon request. COAs include complete testing results for fatty acid profile, heavy metals, microbial content, and oxidation markers. Contact our quality assurance team at quality@asmell.com for batch-specific documentation.